Fatigue Testing Machine for Cable Carriers – Bending and durability tests for high-flexibility cables according to TUV 2PFG 2577

ZONSKY's Cable Drag Chain Fatigue Test Machine simulates continuous, high-stress drag chain motion to guarantee the lifespan of your high-flexibility cables.

Key features:

• Double the Efficiency: Features an independent dual-track design that lets you test two sets of samples simultaneously with entirely different parameter settings.
• U-Shaped Fatigue Simulation: Replicates severe, repetitive bending to catch sheath cracking, material damage, and permanent deformation early.
• Smart Automation & Safety: Monitored by a real-time circuit detection system that automatically shuts down the machine upon sample failure and logs the exact timestamp.
• Intuitive PLC Control: Equipped with a user-friendly touchscreen LCD for simple speed configuration, cycle tracking, and real-time data acquisition.
• Certified Standard Compliance: Ideal for testing high-flex cables destined for TUV, VDE, and UL regulatory certifications.

Product applications: Testing cables for use in industrial drag chains, especially in robotic and automation applications requiring extreme flexibility and fatigue resistance.

Complies with standards: TUV 2PFG 2577-08.16, DIN VDE 0295, CRIA 0003.2-2016 (Special Cables for Industrial Robots Part 2: Test Method).

Main parameters:

• Testing Stations: Two independent tracks, each capable of testing four samples.
• Bending Method: Horizontal bending with a dragging chain acting as the horizontal bending load.
• Test Space: Maximum drag chain width: 40mm to 125mm.
• Sample Compatibility: Single-core cables (diameter ≤15mm) and flat-row cables (width ≤50mm, height ≤15mm). Multi-core cables supported.
• Running Distance: Adjustable up to 1000mm.
• Test Speed: 60 times/minute.
• Bending Radius: Adjustable from 30mm to 150mm, suitable for dragging chains with a curved radius of 10mm to 75mm.
• Cycle Count: Configurable from 0 to 99,999 cycles.
• Drive System: Uses servo motors for transmission.
• Machine Dimensions: 1600mm × 950mm × 1750mm.
• Power Consumption: AC 220V, 50Hz, 3500VA.