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高质量铝合金焊丝生产线

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简介

将原始铝合金棒材转化为优质、光亮的焊丝,使用Newlead的一体化生产线。我们的解决方案专为高效率和卓越表面光洁度而设计,覆盖从0.8mm到4.0mm直径的整个制造工艺。

为何选择我们的生产线?

  • 保持材料完整性:我们的初始轧制机在减小直径的同时保持合金的塑性,最大限度地减少冷加工硬化,并减少昂贵的退火步骤。
  • 精密定径:一系列粗拉和中拉机组集成刮削装置,确保精确、一致的直径缩减,直至达到您的目标规格。
  • 完美的表面光洁度:专用的NL-9S刮削机是生产光亮、高品质铝合金焊丝表面的关键,对于可靠的焊接性能至关重要。
  • 自动化、高速包装:NL-5D精密层绕机确保在高速下将焊丝整齐、牢固、高效地卷绕到行业标准线盘(K300、BS300、630mm等)上。
  • 适用于关键合金的成熟工艺:经过设计和测试,可生产包括ER4043、ER4047、ER5356、ER5183、ER1100和ER5087在内的标准合金。
  • 认证可靠:关键部件通过CE认证,整条生产线由Newlead在电线电缆领域30多年的全球专业技术支持。

生产线配置与核心设备:

  • 杆材轧制机(XGG-110):将Φ9.5-12mm杆材加工至Φ5.5-4.5mm。
  • 粗拉机组(8/450):将焊丝从Φ4.5-5.5mm进一步拉细至Φ2.4-2.8mm。
  • 带刮削的中拉机组:将焊丝从Φ2.4-2.8mm拉细至Φ0.8-1.2mm,集成首次刮削工艺。
  • 刮削机(NL-9S):为Φ0.8mm至Φ3.2mm的焊丝提供最终的光亮镜面效果。
  • 精密层绕机(NL-5D):为成品线盘提供完美的卷绕效果。

技术支持与服务:这不仅仅是机器设备。作为我们完整解决方案的一部分,我们提供全面的技术指导和支持,帮助您从一开始就实现高质量焊丝的稳定生产。

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常见问题

The production line can produce a full range of aluminum alloy welding wires including ER4043, ER4047, ER5356, ER5183, ER1100, and ER5087, suitable for both MIG and TIG welding applications.

The line supports manufacturing welding wire diameters ranging from 0.8 mm to 4.0 mm.

The production line includes machinery for rolling, drawing, shaving, annealing, and layer winding, providing a complete integrated solution.

You can request a quote for pricing by contacting the supplier directly, as the product is offered through a quotation process rather than a fixed price.

Yes, the quotation includes comprehensive technical guidance to help customers effectively operate the production line and produce high-quality welding wire.

There are 15 units of the production line available in stock.

Detailed technical specifications can be found in the product data sheet available for download on the supplier's website.

商店

Newlead

More than 30 Years of Top-Quality Technology for the Wire and Cable Industry NEWLEAD is a global leader in manufacturing high-quality machinery for the wire and cable industry. Our expertise covers wire-drawing, annealing, galvanic electroplating, bunching, take-up, rewinding, coiling, and enameling of wire made from non-ferrous metals. Additionally, we provide machinery for stranding, coiling, and take-up of insulated data cables, special cables, automotive cables, and power cables. We offer comprehensive services, including the development, planning, and turnkey delivery of fully-fitted cable factories, with global support. Throughout our history, NEWLEAD has significantly contributed to the export of wire and cable technologies. We have a dedicated team of 15 service engineers who provide commissioning services for our clients. We continuously develop and implement innovative technologies, positioning ourselves at the forefront of the wire and cable industry. Our commitment to competence, fairness, and reliability sets us apart, earning the trust of customers in over 30 countries. Key Facts and Figures about NEWLEAD Core Industries: Wire and cable industries, with a focus on automotive, aviation and aerospace, electronics, telecommunications, and transport sectors. Core Business: Manufacturing machinery for the drawing, annealing, galvanic electroplating, bunching, take-up, rewinding, coiling, and enameling of non-ferrous metal wires. We also produce equipment for the stranding, coiling, and take-up of insulated data cables, special cables, automotive cables, and power cables. Additionally, we specialize in the turnkey delivery of fully-fitted cable factories and offer global service. We are dedicated to delivering exceptional quality and innovation, ensuring that our clients can rely on our products and services for all their wire and cable needs.

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