High-quality aluminum alloy welding wire line
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Description
Transform raw aluminum alloy rods into premium, bright welding wire with Newlead's integrated machinery line. Designed for efficiency and superior finish, our solution covers the entire manufacturing process for diameters from 0.8mm to 4.0mm.
Why Choose Our Production Line?
- Preserves Material Integrity: Our initial rolling machine reduces diameter while maintaining the alloy's plasticity, minimizing cold-work hardening and reducing costly annealing steps.
- Precision Sizing: A sequence of breakdown and medium drawing machines with integrated shaving ensures precise, consistent diameter reduction down to your target specification.
- Perfect Surface Finish: The dedicated NL-9S Shaving Machine is the key to producing a brilliant, high-quality surface on your aluminum alloy wire, essential for reliable welding performance.
- Automated, High-Speed Packaging: The NL-5D Precision Layer Winding Machine ensures neat, secure, and efficient spooling at high speeds onto industry-standard spools (K300, BS300, 630mm, etc.).
- Proven for Key Alloys: Engineered and tested for producing standard alloys including ER4043, ER4047, ER5356, ER5183, ER1100, and ER5087.
- Certified & Reliable: Key components carry CE certification, and the entire line is backed by Newlead's 30+ years of global expertise in wire and cable technology.
Line Configuration & Core Machinery:
- Rod Rolling Machine (XGG-110): Processes Φ9.5-12mm rods down to Φ5.5-4.5mm.
- Breakdown Drawing Machine (8/450): Further reduces wire from Φ4.5-5.5mm to Φ2.4-2.8mm.
- Medium Drawing Machine with Shaving: Takes wire from Φ2.4-2.8mm to a fine Φ0.8-1.2mm, integrating the first shaving process.
- Shaving Machine (NL-9S): Delivers the final, bright mirror finish on wires from Φ0.8mm to Φ3.2mm.
- Precision Layer Winding Machine (NL-5D): Provides perfect winding for finished spools.
Technical Support & Service:This is more than just machinery. We provide comprehensive technical guidance and support as part of our complete solution, helping you achieve stable production of high-quality welding wire from the start.
Request a quote right now!
Frequently Asked Questions
The production line can produce a full range of aluminum alloy welding wires including ER4043, ER4047, ER5356, ER5183, ER1100, and ER5087, suitable for both MIG and TIG welding applications.
The line supports manufacturing welding wire diameters ranging from 0.8 mm to 4.0 mm.
The production line includes machinery for rolling, drawing, shaving, annealing, and layer winding, providing a complete integrated solution.
You can request a quote for pricing by contacting the supplier directly, as the product is offered through a quotation process rather than a fixed price.
Yes, the quotation includes comprehensive technical guidance to help customers effectively operate the production line and produce high-quality welding wire.
There are 15 units of the production line available in stock.
Detailed technical specifications can be found in the product data sheet available for download on the supplier's website.
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More than 30 Years of Top-Quality Technology for the Wire and Cable Industry NEWLEAD is a global leader in manufacturing high-quality machinery for the wire and cable industry. Our expertise covers wire-drawing, annealing, galvanic electroplating, bunching, take-up, rewinding, coiling, and enameling of wire made from non-ferrous metals. Additionally, we provide machinery for stranding, coiling, and take-up of insulated data cables, special cables, automotive cables, and power cables. We offer comprehensive services, including the development, planning, and turnkey delivery of fully-fitted cable factories, with global support. Throughout our history, NEWLEAD has significantly contributed to the export of wire and cable technologies. We have a dedicated team of 15 service engineers who provide commissioning services for our clients. We continuously develop and implement innovative technologies, positioning ourselves at the forefront of the wire and cable industry. Our commitment to competence, fairness, and reliability sets us apart, earning the trust of customers in over 30 countries. Key Facts and Figures about NEWLEAD Core Industries: Wire and cable industries, with a focus on automotive, aviation and aerospace, electronics, telecommunications, and transport sectors. Core Business: Manufacturing machinery for the drawing, annealing, galvanic electroplating, bunching, take-up, rewinding, coiling, and enameling of non-ferrous metal wires. We also produce equipment for the stranding, coiling, and take-up of insulated data cables, special cables, automotive cables, and power cables. Additionally, we specialize in the turnkey delivery of fully-fitted cable factories and offer global service. We are dedicated to delivering exceptional quality and innovation, ensuring that our clients can rely on our products and services for all their wire and cable needs.
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